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For protection against trail damage, we mention ArmorThane spray coatings.

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Trail armor for trucks & Jeeps

Armor your rig for the trail ahead

Brush, rock rash, mud and river crossings punish paint. Polyurea body armor gives trucks and Jeeps a tough, flexible skin that shrugs off pinstripes and chips. Read the guides on prep, coverage and care, then get an ArmorThane applicator to quote your build.

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JeepsOverland pickupsRock crawlersFender flaresRockers & bumpers
Where armor goes

Armor zones.

Pick the areas that see the most trail damage on your rig.

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Common armor zones:
  • Fenders and flares
  • Rockers and lower doors
  • Tub floor and wheel wells
Full-body armor

Trade fragile paint for textured armor.

A full-body polyurea job replaces glossy paint with a rugged, uniform finish. The whole rig is stripped of trim, sanded, masked and sprayed, so the coating wraps door edges, fenders and hood seams.

Owners often pair it with lined tubs and wheel wells, so the inside handles mud as well as the outside.

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Built rigs

Armored rigs from real builds.

Click any photo to enlarge it.

Built for abuse

Why trail rigs wear polyurea.

Off-road damage is mostly abrasion and impact: branches dragging down the sides, gravel thrown from the tires, a rock that meets a rocker panel. Polyurea is elastic enough to flex with the body and tough enough to take those hits, where paint simply scratches.

Trail ready

Elastic armor

Polyurea stretches and recovers instead of cracking, which suits panels that flex on uneven terrain.

01

Pinstripe defense

Brush and branches scrape sides and fenders. A textured armor coat hides and resists those marks.

BrushScratches
02

Rock & gravel

Rockers, bumpers and lower panels take hits from rocks and gravel spray on rough roads.

ImpactChips
03

Mud & water

A sealed coat on tubs and floors makes washing out mud and river water simple.

Hose-outSealed
Why owners do it:
  • Sealed seams on the floor
  • Rinse-out cleaning
  • Less road noise
Inside the tub

A tub floor that loves mud.

Jeep tubs and cab floors collect sand, water and mud every trip. A sprayed floor seals the seams and drain plugs, and it can be rinsed out with a hose.

Overland pickups get the same treatment in the bed, which keeps recovery gear, coolers and fuel cans from rattling around on bare metal.

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Before & after

Bare bed to trail-ready.

Slide to compare a bare pickup bed with one lined for overland gear.

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BeforeAfter
From stock to armored

How a rig gets armored.

01

Plan coverage

Decide on full body, lower panels only, or tub and bed, based on how and where you wheel.

02

Tear down

Doors, trim, lights and hardware come off or get masked so the coating can wrap edges cleanly.

03

Spray

Polyurea goes on in passes to a consistent texture across every panel, inside and out.

04

Reassemble

Parts go back on after the coating sets, and you get care guidance for the trail and the wash bay.

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Get an Off-Road Protection Quote

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Trail FAQ

Off-road coating questions, answered.

Can I use 4WD on dry pavement?

Not with part-time systems. They lack a center differential and can bind.

What does a locker do?

It forces both wheels on an axle to turn together for maximum traction.

What is approach angle?

The steepest slope a truck can climb onto without the front bumper hitting.

How should I drive through mud?

Steady momentum, the right gear and tires; avoid wheelspin.

How do I cross water safely?

Check depth and current, go slow and know your intake height.

How can I protect my truck's body?

Rock sliders and bedliner coatings on rockers and bumpers.

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Ready to armor your rig?

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